Our Projects

Ferring Therapeutics has set up EOU at Ambernath Thane for API production. The Plant manufacture setup is US FDA approved. Prathit Automation has developed design documents using Smart Plant Instrumentation software, Validation documents for FDA validation as per the pharmaceuticals plant requirement. Also supported project team in Installation and Commissioning of plant.

As a part of validation requirement M/s Ferring has predefined calibration schedule for various instruments on parodic interval. The calibration activity involved large number of sophisticated Flow instruments apart from other process instruments. Wet calibration of instruments was time consuming and expensive, as involved sending of instruments to various labs and reinstalling in plant. Thus, the time consumed in the activity hamper the production scheduling.

The company is a world leader in Insulation and Roofing systems and composite solutions, delivering a broad range of high-quality products. Owens Cornings products range from insulation, roofing shingles used in residential, commercial, and industrial applications, to glass composite materials used in transportation, electronics, marine, wind energy and other high-performance markets.

For Owens Corning expansion project involved both new machines as well as existing Roving system machines with safety upgradation as per current requirements. The safety upgradation of Roving system with door safety Automation, was done with safety components like Guard safety relay (ABB Vital 1), safety monitor module (Schmersal AZR 31S1), guard release and lock switch, Safety contactor model no:- AFS09-30-22-11 3.7KW, 3 phase 415 V.

Flow skid for wet calibration of flow instruments was designed, manufactured, and supplied to M/s Asian Paints. The skid is equipped for calibration of all types of flow meters on site (Liquid) by comparison method, with master flow meters of accuracy 0.05%. This gives major flexibility in production scheduling and adhering to statutory requirement.

Flow Skid

Automatic Flow Skid with PLC and VFD controls. The software suite provided with the system has the provision for storing the complete data base of the instruments used the manufacturing facility. The devise information like make, model no, Instrument Range, calibration date, calibration due date, accuracy etc is stored in the software data base.

We have undertaken PLC based solar pump automation and monitoring system at BARC. The system consists of PLC based Automation of Solar operated pump and normal electrical supply pump.

Various parameters like pump current, pump voltage, On/Off timing, differential pressure across pump and pump flow rate are monitored for both the systems in the PLC system. All parameters are stored in memory card for further analysis. Various reports are developed for analysis of the data collected. System has features for Typical block diagram for the solar pump monitoring system.